The equipment adopts a monorail conveying system, where workpieces are hung on hangers and undergo multi-directional and uniform cleaning in a rotating shot blasting chamber. It is suitable for processing aluminum die-castings with complex structures or those prone to deformation. The core components of the equipment include high-efficiency blast wheels, wear-resistant guard plates, a separation and dust fume control system, and a PLC + Touch Screen intelligent control module, ensuring high cleaning efficiency, low energy consumption, and compliance with environmental protection standards.
◆ Key Features
● Adaptive Cleaning Capability: Accommodates aluminum die-castings of various sizes and complex geometries while preventing workpiece deformation or damage
● Automated Processing: Features PLC+ Touch Screen for automatic batch processing
● Eco-Friendly Operation: Integrated venturi-type dust collection system ensures emissions compliance while meeting explosion-proof standards for aluminum processing
● Explosion-Proof Design: Incorporates EX-rated electrical control cabinet and explosion-proof motors, fully compliant with ATEX standards for aluminum component cleaning
◆ Applications
This system is extensively employed for post-processing of aluminum components across multiple industries including:
● Automotive (engine blocks, transmission housings etc.)
● Precision casting (motor casings, pump components)
● Aerospace (structural fittings, turbine parts)
● Electronics (heat sinks, enclosures)
◆ Advantage
● High-efficiency cleaning: This equipment can quickly remove impurities and casting residues from the surface of die-cast parts, greatly improving production efficiency and making it suitable for large-scale cleaning production.
● Uniform treatment: The automated control system ensures uniform shot peening, thoroughly cleaning every surface of the die-cast parts without leaving any dead corners.
● Improved surface quality: The uniform roughness of the die-cast part surface after shot peening helps the adhesion of subsequent paints, coatings, or anti-corrosion layers, improving the durability of the workpiece.
● Energy saving and environmental protection: The abrasive of the shot peening machine is recyclable, eliminating the need for harmful chemical cleaning agents, meeting environmental standards, and helping to reduce waste generation.
● Automated operation: The equipment is equipped with an automated control system, reducing manual operation, improving the stability and consistency of the cleaning process, and ensuring high-efficiency production.
◆ Specifications
Name Of Equipment | Spinner Hanger Shot Blasting Machine For Die Casting Cleaning |
Model | KL-H2MRC1012 |
Size of Products | Φ1000×1200mm |
Max Loading | ≤1,000kgs |
Productivity | 8~15 min/batch |
Noise | ≤ 85dB |
Dust Emission | ≤30mg/m3 |
Compressed Air Consumption | ≤1.0m3/min |
Shot Blasting Chamber | Made by Mn13 Steel Plate Bending Welding Hot Blasting Area Protected by Mn13 steel plate 12mm liner Pneumatic Entry & Exit Door, Mn13 Steel Plate Protection L2,000×W1,800×H3,000mm |
Blasting Wheel Variable Speed by Inverter | 11kw×2 180kg/min×2 |
Monorail System | Trolley + Hoist Loading 1000kgs/Batch Self Rotation 0.37kw×2 |
Bucket Elevator | 24t/hr-3kw |
Screw Conveyor | 24t/hr-2.2kw |
Air Wash Seperator | 24 t/hr |
Venturi Wet Dust Collector | 11KW - 6000m³/hr Water Pump Mud Cleaning System |
Electrical Control System | 380V/415V/440V, 50~60Hz, 3Ph PLC + Touch Screen / Auto Manual Center Control Air breaker, contactor, time relay, thermal relay, button, switch etc. Explosion-Proof Control Cabinet with heat cooling fins The software interface has manual, auto and parameter setting. Operation interface can alarm when abnormal happens. In auto interface, the touch screen can show running status such as electrical current, frequency, time etc during operation. |
Total Power | Approx. 46kw |
Size of Equipment | 5000mm×4300mm×5700mm |
◆ FAQ
What types of die castings is the shot blasting machine for die casting cleaning suitable for?
This equipment is suitable for surface cleaning of common die casting metals such as aluminum, magnesium, and copper, and is particularly suitable for processing die castings from automotive parts, appliance housings, and aerospace components.
How can work efficiency be improved when using the shot blasting machine for die casting cleaning?
Methods to improve efficiency include adjusting the blasting angle, shot blasting speed, and abrasive particle size, while regularly cleaning the equipment to maintain abrasive quality and smooth blasting system operation, minimizing downtime.
What safety precautions should be taken when using this equipment?
Operators should wear protective eyewear, earmuffs, and dust masks to avoid injury from shot splatter. In addition, regularly inspect the equipment's electrical system, blasting components, and abrasive to ensure safe operation.
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