KL-STR-13MRC vacuum blaster with magnetic robotics crawler is mainly used to shipbuilding and repair, petrochemical tank manufacturing and maintenance, port machinery manufacturing, big steel bridge surface preparation and coating, wind tower construction etc.
The magnetic robotics crawler adopts remote control, carries blasting tools and realizes crawling operations on the surface of work-pieces. It can walk as walking on flat ground and operate automatically at a height of tens of meters.
● A special operation robotics integrated with multidisciplinary such as mechanic, control, sensing and algorithms etc.
● The magnetic robotics crawler adopts low-voltage drive,safe and reliable;
● Linear movement by magnetic robotics crawler, programmed control;
● It can equipped with variety tool system to do multi-jobs.
● Industrial screen display, remote control, under operators control easily.
● The magnetic robotics crawler can climb at complex surface, cross obstacles as walking on ground.
◆ Specifications
| Magnetic Robotics Crawler |
| Main Electrical power | AC 220V |
| Robotics Electrical Power | Low Voltage, DC 48V |
| Robotics Power | 1300W |
| Weight | 80kgs |
| Loading | 70kgs |
| Assembly | High strength magnetic absorption, quick assembly |
| Climbing Speed | 0~10m/min |
| Control Type | Wireless Remote Control |
| Manual Click Start |
| Manual Continuous Start |
| Auto Cruise Control |
| Working Type | Horizontal, Inverted, Vertical, Curved |
| Blasting Head Movement | Linear movement, reciprocating width 1000mm |
| Control Type | Electrical Control, Center and Speed adjustable |
| Hose Length | ≤ 60m |
| Dustless Vacuum Blaster |
| Vacuum Blaster | Abrasive auto recovery and recycle, no dust produced |
| De-rust Grade | Sa2.5~Sa3.0 |
| Abrasive Used | Brown aluminum oxide, Garnet, Sand, Steel Grits etc. |
| Blasting Working Efficiency | ≥ 8~15m2/hr/Nozzle |
| Compressed Air Consumption | ≥ 6 m3/min / Nozzle, 0.6Mpa |
| Electrical Power | 380V/50Hz/3Ph |
Blasting System
|
| Blast Pot Type | Dual Tank, Continuous Working |
| Tank Size | Φ800×1700mm, 0.6m3 |
| Abrasive Feeding Required | Approx. 500kgs |
| Feeding | Level Sensor Control, Auto Feeding |
| Control | Electrical & Pneumatic Control |
| To start and stop blast process |
| Abrasive Control Valve | Pneumatic Abrasive Control Valve |
| Blast Hose | 32×16mm, working radius 10~60m, rubber sand blast hose |
| Recovery Hose | 10~60m, ID 75mm, PVC Grit Hose |
| Blast Head | Nozzle, boron carbide |
| 80×20×10mm |
| Inner angled brush to clean curved plate |
| Outer angled brush to clean curved plate |
| Flat Brush to clean flat plate |
| Separator | Cyclone Separator, 1 unit |
| Diameter Φ800mm |
| High Efficiency Separating |
| Vacuum Pump | 22kw, 380V/50Hz |
| Dust Collector | Pulse Jet Dust Collector |
| Cartridge Filter | Φ360×660mm, 7.5m2/pc×2, |
| 2 pcs |
| Dust Emission Density | ≤ 100mg/m3 |
| Electrical Control | 380V/50Hz |
| Centralized Control Panel |
| Schneider & CHINT electrical elements |
| Delta-Star Start for fan |
| Including electrical control cabinet & wire cables |
| Low Voltage, Thermal Relay to protect all motors |
| Short protection |
| Overload protection |
| Grounding |
| Size of Vacuum Blaster | 1980×1000 ×2300mm |
◆ Advantages
● Cleanroom Operation: The vacuum dust collection system ensures a dust-free work area, reducing dust pollution to the air and environment and protecting the health of operators.
● High Efficiency and Energy Saving: The integrated vacuum system and sandblasting equipment significantly improve work efficiency and reduce waste through effective abrasive recovery.
● Enhanced Safety: By reducing dust dispersion, air pollution and equipment damage are prevented, providing a safer and cleaner working environment.
● Wide Applicability: The dust-free vacuum sandblasting machine is suitable for various industrial applications, such as metal surface treatment, building renovation, and automotive repair, and can clean various complex surfaces.
● Easy Operation: The equipment has a simple design, facilitating operation and maintenance. No complex technical support is required, reducing manual intervention and improving work efficiency.
◆ Industry
Shipbuilding | ship repair | locomotive | bridge | water conservancy project | mine | metallurgy | harbour construction etc
◆ FAQ
What types of surface treatments are suitable for dustless vacuum blasters?
Dustless vacuum blasters are suitable for cleaning surfaces of various materials such as metal, concrete, stone, and plastic. They are widely used to remove rust, oil, coatings, and oxides, as well as for roughening workpiece surfaces.
How to extend the lifespan of a dustless vacuum blaster?
Methods to extend its lifespan include regularly cleaning the equipment, especially the nozzles and filtration system, to prevent abrasive clogging. The electrical system and airflow ducts should also be checked regularly to ensure the proper functioning of the dustless and blasting systems and to avoid excessive wear.
What are the environmental requirements for a dustless vacuum blaster?
Dustless vacuum blasters require a well-ventilated working environment to ensure the dust extraction system operates efficiently. In addition, workpieces should be placed securely, and the equipment's seals should be checked regularly to prevent dust extraction system failure.
